Ceramic Bearings VS Stainless Steel Bearings, Which One?

Ceramic Bearings VS Stainless Steel Bearings, Which One?

Bearings are important components in many machines and equipment, used to reduce friction at contact surfaces, support loads, smooth motion and extend the life of moving parts. Bearings are divided into many types, including sliding bearings, linear bearings, roller bearings, ball bearings, etc. You can also classify them based on the two main types of raw materials used to make bearings: ceramic bearings vs stainless steel bearings. Ceramic ball bearings and steel ball bearings are very similar in design. The contact points, internal and external dimensions, and thickness of stainless steel ball bearings and ceramic ball bearings are the same. The only obvious difference in design is the ball’s material – ceramic or stainless steel. The most significant differences between these two types are their performance and longevity. In this blog, we will delve into the differences between ceramic bearings vs stainless steel bearings and the pros and cons of each. I hope you can have a better understanding of the characteristics of these two types of bearings.

Ceramics can be used in the manufacture of bearings due to their various properties, especially resistance to corrosion and high temperatures. Ceramics are inert and non-conductive, while stainless steel is reactive and conductive, which makes ceramics resistant to corrosive materials such as seawater and many chemicals, including acids and alkalis. Because ceramic bearings do not corrode, they require less maintenance than stainless steel bearings and can be used in highly harsh environments. Not surprisingly, these corrosion-resistant properties make ceramic bearings useful in many industries, from food and chemical production to marine and underwater applications. The first ceramic bearings were designed in the United States as early as the 1960s and 1970s. Today, ceramic bearings are used in industrial fields such as aerospace, medical, and automotive, as well as in high-value everyday applications such as air conditioners, skateboards, and bicycles. Especially today, new developments in electric vehicles mean that ceramic bearings are becoming and popular. Depending on the materials used, ceramic bearings can be divided into full ceramic bearings and hybrid ceramic bearings.

Full ceramic bearings

Fully ceramic bearings have ceramic rings and balls and a synthetic cage made of PEEK or PTFE or no cage at all. They are highly resistant to acids and alkalis, making them suitable for use in very corrosive environments. Silicon nitride (Si3N4) bearings can be heated to 800 degrees Celsius without a cage. Combining these qualities with their lightweight nature, they weigh only 45% of stainless steel bearings, making them an incredible alternative to traditional stainless steel bearings. Full ceramic bearings are also non-magnetic, meaning they can be used in medical equipment such as MRI scanners, or any application where strong magnetic fields are present. However, the harder ceramic bearings also mean they are brittle, so they do not withstand shock loads well.

Full ceramic bearings

– Zirconia is the most commonly used ceramic bearing material. It has excellent electromagnetic resistance, wear resistance, corrosion resistance, lubricity and maintenance-free properties.

– The cage is usually polytetrafluoroethylene (PTFE) or polyetheretherketone (PEEK).

Zirconia ceramic bearings
Part NumberSeal TypeBore DiaOuter DiaWidthRing MaterialDynamic Radial LoadStatic Radial LoadMax Speed (X1000 rpm)
CE6215ZRPPSealed75 mm130 mm25 mmZirconia20220 N14490 N2.24
CE6216ZROpen80 mm140 mm26 mmZirconia21810 N15900 N3.15
CE6216ZRPPSealed80 mm140 mm26 mmZirconia21810 N15900 N2.1
CE6217ZROpen85 mm150 mm28 mmZirconia25200 N18570 N3.01
CE6217ZRPPSealed85 mm150 mm28 mmZirconia25200 N18570 N1.96
CE6218ZROpen90 mm160 mm30 mmZirconia28830 N21450 N2.8
CE6218ZRPPSealed90 mm160 mm30 mmZirconia28830 N21450 N1.82
CE6219ZROpen95 mm170 mm32 mmZirconia32700 N24570 N2.66
CE6219ZRPPSealed95 mm170 mm32 mmZirconia32700 N24570 N1.82
CE62200ZRPPSealed10 mm30 mm14 mmZirconia1800 N720 N20.3
CE62201ZRPPSealed12 mm32 mm14 mmZirconia2070 N930 N18.2
CE62202ZRPPSealed15 mm35 mm14 mmZirconia2340 N1140 N15.4
CE62203ZRPPSealed17 mm40 mm16 mmZirconia2880 N1440 N14
CE62204ZRPPSealed20 mm47 mm18 mmZirconia3810 N1980 N12.6
CE62205ZRPPSealed25 mm52 mm18 mmZirconia4200 N2340 N10.5
CE62206ZRPPSealed30 mm62 mm20 mmZirconia5850 N3360 N9.1
CE62207ZRPPSealed35 mm72 mm23 mmZirconia7650 N4590 N8.4
CE62208ZRPPSealed40 mm80 mm23 mmZirconia9210 N5700 N7
CE62209ZRPPSealed45 mm85 mm23 mmZirconia9960 N6480 N6.44
CE6220ZROpen100 mm180 mm34 mmZirconia36600 N27930 N2.52
CE6220ZRPPSealed100 mm180 mm34 mmZirconia36600 N27930 N1.68
CE62210ZRPPSealed50 mm90 mm23 mmZirconia10530 N6960 N5.95
CE62211ZRPPSealed55 mm100 mm25 mmZirconia13080 N8700 N5.46
CE62212ZRPPSealed60 mm110 mm28 mmZirconia15810 N10800 N5.25
CE62213ZRPPSealed65 mm120 mm31 mmZirconia16770 N12150 N5.04
CE62214ZRPPSealed70 mm125 mm31 mmZirconia18150 N13650 N4.69
CE6221ZROpen105 mm190 mm36 mmZirconia39900 N31500 N2.45
CE6221ZRPPSealed105 mm190 mm36 mmZirconia39900 N31500 N1.54
CE6222ZROpen110 mm200 mm38 mmZirconia45300 N35400 N3.01
CE6222ZRPPSealed110 mm200 mm38 mmZirconia45300 N35400 N1.4
CE6224ZROpen120 mm215 mm40 mmZirconia43800 N35400 N2.8
CE6224ZRPPSealed120 mm215 mm40 mmZirconia43800 N35400 N1.33
CE6226ZROpen130 mm230 mm40 mmZirconia46800 N39600 N2.52
CE6226ZRPPSealed130 mm230 mm40 mmZirconia46800 N39600 N1.26
CE6228ZROpen140 mm250 mm42 mmZirconia49500 N45000 N2.38
CE62300ZRPPSealed10 mm35 mm17 mmZirconia2430 N1020 N18.2
CE62301ZRPPSealed12 mm37 mm17 mmZirconia2940 N1260 N16.1
CE62302ZRPPSealed15 mm42 mm17 mmZirconia3420 N1620 N13.3
CE62303ZRPPSealed17 mm47 mm19 mmZirconia4050 N1980 N12.6
CE62304ZRPPSealed20 mm52 mm21 mmZirconia4770 N2340 N11.9
CE62305ZRPPSealed25 mm62 mm24 mmZirconia6750 N3480 N9.8
CE62306ZRPPSealed30 mm72 mm27 mmZirconia8430 N4800 N9.1
CE62307ZRPPSealed35 mm80 mm31 mmZirconia9960 N5700 N8.4
CE62308ZRPPSealed40 mm90 mm33 mmZirconia12300 N7200 N7.7
CE62309ZRPPSealed45 mm100 mm36 mmZirconia15810 N9450 N6.79
CE6230ZROpen150 mm270 mm45 mmZirconia52200 N49800 N2.24
CE62310ZRPPSealed50 mm110 mm40 mmZirconia18540 N11400 N6.44
CE62311ZRPPSealed55 mm120 mm43 mmZirconia21450 N13500 N6.02
CE62312ZRPPSealed60 mm130 mm46 mmZirconia24540 N15570 N5.67
CE6232ZROpen160 mm290 mm48 mmZirconia55800 N55800 N2.1
CE6234ZROpen170 mm310 mm52 mmZirconia63600 N67200 N1.96
CE6236 MZROpen180 mm320 mm52 mmZirconia68700 N72000 N2.66
CE6238ZROpen190 mm340 mm55 mmZirconia76500 N84000 N1.68
CE623ZROpen3 mm10 mm4 mmZirconia161 N52 N35
CE623ZRPPSealed3 mm10 mm4 mmZirconia161 N52 N35
CE6240 MZROpen200 mm360 mm58 mmZirconia81000 N93000 N2.24
CE6244 MZROpen220 mm400 mm65 mmZirconia88800 N109500 N2.1
CE6248 MZROpen240 mm440 mm72 mmZirconia107400 N139500 N1.82
CE624ZROpen4 mm13 mm5 mmZirconia332 N117 N28
CE624ZRPPSealed4 mm13 mm5 mmZirconia332 N117 N28
CE6252 MZROpen260 mm480 mm80 mmZirconia117000 N159000 N1.68
CE6256 MZROpen280 mm500 mm80 mmZirconia126900 N180000 N1.54
CE625ZROpen5 mm16 mm5 mmZirconia441 N162 N25.2
CE625ZRPPSealed5 mm16 mm5 mmZirconia441 N162 N25.2
CE6260 MZROpen300 mm540 mm85 mmZirconia138600 N201000 N1.4
CE626ZROpen6 mm19 mm6 mmZirconia596 N215 N22.4
CE626ZRPPSealed6 mm19 mm6 mmZirconia596 N215 N22.4
CE627ZROpen7 mm22 mm7 mmZirconia838 N331 N21
CE627ZRPPSealed7 mm22 mm7 mmZirconia838 N331 N21
CE628ZROpen8 mm24 mm8 mmZirconia850 N341 N19.6
CE628ZRPPSealed8 mm24 mm8 mmZirconia850 N341 N19.6
CE629ZROpen9 mm26 mm8 mmZirconia1164 N476 N19.6
CE629ZRPPSealed9 mm26 mm8 mmZirconia1164 N476 N19.6
CE63000ZRPPSealed10 mm26 mm12 mmZirconia1380 N600 N23.1
CE63001ZRPPSealed12 mm28 mm12 mmZirconia1530 N720 N20.3
CE63002ZRPPSealed15 mm32 mm13 mmZirconia1680 N840 N17.5
CE63003ZRPPSealed17 mm35 mm14 mmZirconia1800 N990 N16.1
CE63004ZRPPSealed20 mm42 mm16 mmZirconia2820 N1500 N14
CE63005ZRPPSealed25 mm47 mm16 mmZirconia3030 N1740 N11.9
CE63006ZRPPSealed30 mm55 mm19 mmZirconia3960 N2490 N10.5
CE63007ZRPPSealed35 mm62 mm20 mmZirconia4800 N3090 N9.8
CE63008ZRPPSealed40 mm68 mm21 mmZirconia5040 N3480 N8.4
CE6300ZROpen10 mm35 mm11 mmZirconia2430 N1035 N15.4
CE6300ZRPPSealed10 mm35 mm11 mmZirconia2430 N1035 N15.4
CE6301ZROpen12 mm37 mm12 mmZirconia2910 N1260 N14
CE6301ZRPPSealed12 mm37 mm12 mmZirconia2910 N1260 N14
CE6302ZROpen15 mm42 mm13 mmZirconia3420 N1635 N11.9
CE6302ZRPPSealed15 mm42 mm13 mmZirconia3420 N1635 N11.9
CE6303ZROpen17 mm47 mm14 mmZirconia4080 N1995 N10.5
CE6303ZRPPSealed17 mm47 mm14 mmZirconia4080 N1995 N10.5
CE6304ZROpen20 mm52 mm15 mmZirconia4770 N2355 N9.8
CE6304ZRPPSealed20 mm52 mm15 mmZirconia4770 N2355 N9.8
CE6305ZROpen25 mm62 mm17 mmZirconia6180 N3390 N7.7
CE6305ZRPPSealed25 mm62 mm17 mmZirconia6180 N3390 N7.7
CE6306ZROpen30 mm72 mm19 mmZirconia8010 N4500 N6.72
CE6306ZRPPSealed30 mm72 mm19 mmZirconia8010 N4500 N6.72
CE6307ZROpen35 mm80 mm21 mmZirconia10020 N5790 N5.95
CE6307ZRPPSealed35 mm80 mm21 mmZirconia10020 N5790 N5.95
CE6308ZROpen40 mm90 mm23 mmZirconia12210 N7200 N5.25
CE6308ZRPPSealed40 mm90 mm23 mmZirconia12210 N7200 N5.25

– Compared with ZrO2, Si3N4 ceramic bearings can withstand higher loads and are suitable for use in high temperature environments. In addition, the rotation speed of silicon nitride bearings is also very high.

– Cage is usually PTFE or PEEK.

Si3N4-ceramic-bearings
Part NumberSeal TypeBore DiaOuter DiaWidthRing MaterialCage MaterialDynamic Radial LoadStatic Radial LoadMaximum Temperature
63800Open10 mm19 mm7 mmSilicon NitridePEEK430 N210 N800 C (1472F)
63800 2rsSealed10 mm19 mm7 mmSilicon NitridePEEK430 N210 N800 C (1472F)
63801Open12 mm21 mm7 mmSilicon NitridePEEK480 N260 N800 C (1472F)
63801 2rsSealed12 mm21 mm7 mmSilicon NitridePEEK480 N260 N800 C (1472F)
63802Open15 mm24 mm7 mmSilicon NitridePEEK518 N315 N800 C (1472F)
63802 2rsSealed15 mm24 mm7 mmSilicon NitridePEEK518 N315 N800 C (1472F)
63803Open17 mm26 mm7 mmSilicon NitridePEEK558 N365 N800 C (1472F)
63803 2rsSealed17 mm26 mm7 mmSilicon NitridePEEK558 N365 N800 C (1472F)
63804Open20 mm32 mm10 mmSilicon NitridePEEK1005 N615 N800 C (1472F)
63804 2rsSealed20 mm32 mm10 mmSilicon NitridePEEK1005 N615 N800 C (1472F)
63805Open25 mm37 mm10 mmSilicon NitridePEEK1075 N735 N800 C (1472F)
63805 2rsSealed25 mm37 mm10 mmSilicon NitridePEEK1075 N735 N800 C (1472F)
63806Open30 mm42 mm10 mmSilicon NitridePEEK1134 N850 N800 C (1472F)
63806 2rsSealed30 mm42 mm10 mmSilicon NitridePEEK1134 N850 N800 C (1472F)
6700Open10 mm15 mm3 mmSilicon NitridePEEK214 N109 N800 C (1472F)
6700 2rsSealed10 mm15 mm4 mmSilicon NitridePEEK214 N109 N800 C (1472F)
6701Open12 mm18 mm4 mmSilicon NitridePEEK232 N133 N800 C (1472F)
6701 2rsSealed12 mm18 mm4 mmSilicon NitridePEEK232 N133 N800 C (1472F)
6702Open15 mm21 mm4 mmSilicon NitridePEEK234 N145 N800 C (1472F)
6702 2rsSealed15 mm21 mm4 mmSilicon NitridePEEK234 N145 N800 C (1472F)
6703Open17 mm23 mm4 mmSilicon NitridePEEK250 N164 N800 C (1472F)
6703 2rsSealed17 mm23 mm4 mmSilicon NitridePEEK250 N164 N800 C (1472F)
6704Open20 mm27 mm4 mmSilicon NitridePEEK252 N180 N800 C (1472F)
6704 2rsSealed20 mm27 mm4 mmSilicon NitridePEEK252 N180 N800 C (1472F)
6705Open25 mm32 mm4 mmSilicon NitridePEEK275 N210 N800 C (1472F)
6705 2rsSealed25 mm32 mm4 mmSilicon NitridePEEK275 N210 N800 C (1472F)
6706Open30 mm37 mm4 mmSilicon NitridePEEK285 N237 N800 C (1472F)
6706 2rsSealed30 mm37 mm4 mmSilicon NitridePEEK285 N237 N800 C (1472F)
6707Open35 mm44 mm5 mmSilicon NitridePEEK465 N408 N800 C (1472F)
6707 2rsSealed35 mm44 mm5 mmSilicon NitridePEEK465 N408 N800 C (1472F)
6708Open40 mm50 mm6 mmSilicon NitridePEEK628 N558 N800 C (1472F)
6708 2rsSealed40 mm50 mm6 mmSilicon NitridePEEK628 N558 N800 C (1472F)
6709Open45 mm55 mm6 mmSilicon NitridePEEK642 N600 N800 C (1472F)
6709 2rsSealed45 mm55 mm6 mmSilicon NitridePEEK642 N600 N800 C (1472F)
6710Open50 mm62 mm6 mmSilicon NitridePEEK668 N662 N800 C (1472F)
6710 2rsSealed50 mm62 mm6 mmSilicon NitridePEEK668 N662 N800 C (1472F)
6800Open10 mm19 mm5 mmSilicon NitridePEEK430 N210 N800 C (1472F)
6800 2rsSealed10 mm19 mm5 mmSilicon NitridePEEK430 N210 N800 C (1472F)
6801Open12 mm21 mm5 mmSilicon NitridePEEK480 N260 N800 C (1472F)
6801 2rsSealed12 mm21 mm5 mmSilicon NitridePEEK480 N260 N800 C (1472F)
6802Open15 mm24 mm5 mmSilicon NitridePEEK518 N315 N800 C (1472F)
6802 2rsSealed15 mm24 mm5 mmSilicon NitridePEEK518 N315 N800 C (1472F)
6803Open17 mm26 mm5 mmSilicon NitridePEEK558 N365 N800 C (1472F)
6803 2rsSealed17 mm26 mm5 mmSilicon NitridePEEK558 N365 N800 C (1472F)
6804Open20 mm32 mm7 mmSilicon NitridePEEK1005 N615 N800 C (1472F)
6804 2rsSealed20 mm32 mm7 mmSilicon NitridePEEK1005 N615 N800 C (1472F)
6805Open25 mm37 mm7 mmSilicon NitridePEEK1075 N735 N800 C (1472F)
6805 2rsSealed25 mm37 mm7 mmSilicon NitridePEEK1075 N735 N800 C (1472F)
6806Open30 mm42 mm7 mmSilicon NitridePEEK1112 N860 N800 C (1472F)
6806 2rsSealed30 mm42 mm7 mmSilicon NitridePEEK1112 N860 N800 C (1472F)
6807Open35 mm47 mm7 mmSilicon NitridePEEK1185 N955 N800 C (1472F)
6807 2rsSealed35 mm47 mm7 mmSilicon NitridePEEK1185 N955 N800 C (1472F)
6808Open40 mm52 mm7 mmSilicon NitridePEEK1232 N1045 N800 C (1472F)
6808 2rsSealed40 mm52 mm7 mmSilicon NitridePEEK1232 N1045 N800 C (1472F)
6809Open45 mm58 mm7 mmSilicon NitridePEEK1552 N1345 N800 C (1472F)
6809 2rsSealed45 mm58 mm7 mmSilicon NitridePEEK1552 N1345 N800 C (1472F)
6810Open50 mm65 mm7 mmSilicon NitridePEEK1542 N1440 N800 C (1472F)
6810 2rsSealed50 mm65 mm7 mmSilicon NitridePEEK1542 N1440 N800 C (1472F)
6811Open55 mm72 mm9 mmSilicon NitridePEEK2200 N2020 N800 C (1472F)
6811 2rsSealed55 mm72 mm9 mmSilicon NitridePEEK2200 N2020 N800 C (1472F)
6812Open60 mm78 mm10 mmSilicon NitridePEEK2875 N2650 N800 C (1472F)
6812 2rsSealed60 mm78 mm10 mmSilicon NitridePEEK2875 N2650 N800 C (1472F)
6813Open65 mm85 mm10 mmSilicon NitridePEEK2975 N2875 N800 C (1472F)
6813 2rsSealed65 mm85 mm10 mmSilicon NitridePEEK2975 N2875 N800 C (1472F)
6814Open70 mm90 mm10 mmSilicon NitridePEEK2900 N2950 N800 C (1472F)
6814 2rsSealed70 mm90 mm10 mmSilicon NitridePEEK2900 N2950 N800 C (1472F)
6815Open75 mm95 mm10 mmSilicon NitridePEEK3075 N3200 N800 C (1472F)
6815 2rsSealed75 mm95 mm10 mmSilicon NitridePEEK3075 N3200 N800 C (1472F)
6816Open80 mm100 mm10 mmSilicon NitridePEEK3150 N3325 N800 C (1472F)
6816 2rsSealed80 mm100 mm10 mmSilicon NitridePEEK3150 N3325 N800 C (1472F)
6817Open85 mm110 mm13 mmSilicon NitridePEEK4675 N4750 N800 C (1472F)
6817 2rsSealed85 mm110 mm13 mmSilicon NitridePEEK4675 N4750 N800 C (1472F)
6818Open90 mm115 mm13 mmSilicon NitridePEEK4575 N4875 N800 C (1472F)
6818 2rsSealed90 mm115 mm13 mmSilicon NitridePEEK4575 N4875 N800 C (1472F)
6819Open95 mm120 mm13 mmSilicon NitridePEEK4700 N5075 N800 C (1472F)
6819 2rsSealed95 mm120 mm13 mmSilicon NitridePEEK4700 N5075 N800 C (1472F)
6900Open10 mm22 mm6 mmSilicon NitridePEEK675 N318 N800 C (1472F)
6900 2rsSealed10 mm22 mm6 mmSilicon NitridePEEK675 N318 N800 C (1472F)
6901Open12 mm24 mm6 mmSilicon NitridePEEK722 N365 N800 C (1472F)
6901 2rsSealed12 mm24 mm6 mmSilicon NitridePEEK722 N365 N800 C (1472F)
6902Open15 mm28 mm7 mmSilicon NitridePEEK1082 N562 N800 C (1472F)
6902 2rsSealed15 mm28 mm7 mmSilicon NitridePEEK1082 N562 N800 C (1472F)
6903Open17 mm30 mm7 mmSilicon NitridePEEK1148 N640 N800 C (1472F)
6903 2rsSealed17 mm30 mm7 mmSilicon NitridePEEK1148 N640 N800 C (1472F)
6904Open20 mm37 mm9 mmSilicon NitridePEEK1595 N920 N800 C (1472F)
6904 2rsSealed20 mm37 mm9 mmSilicon NitridePEEK1595 N920 N800 C (1472F)
6905Open25 mm42 mm9 mmSilicon NitridePEEK1752 N1138 N800 C (1472F)
6905 2rsSealed25 mm42 mm9 mmSilicon NitridePEEK1752 N1138 N800 C (1472F)
6906Open30 mm47 mm9 mmSilicon NitridePEEK1810 N1252 N800 C (1472F)
6906 2rsSealed30 mm47 mm9 mmSilicon NitridePEEK1810 N1252 N800 C (1472F)
6907Open35 mm55 mm10 mmSilicon NitridePEEK2725 N1938 N800 C (1472F)
6907 2rsSealed35 mm55 mm10 mmSilicon NitridePEEK2725 N1938 N800 C (1472F)
6908Open40 mm62 mm12 mmSilicon NitridePEEK3425 N2480 N800 C (1472F)
6908 2rsSealed40 mm62 mm12 mmSilicon NitridePEEK3425 N2480 N800 C (1472F)
6909Open45 mm68 mm12 mmSilicon NitridePEEK3525 N2725 N800 C (1472F)
6909 2rsSealed45 mm68 mm12 mmSilicon NitridePEEK3525 N2725 N800 C (1472F)
6910Open50 mm72 mm12 mmSilicon NitridePEEK3625 N2925 N800 C (1472F)
6910 2rsSealed50 mm72 mm12 mmSilicon NitridePEEK3625 N2925 N800 C (1472F)
6911Open55 mm80 mm13 mmSilicon NitridePEEK4150 N3525 N800 C (1472F)
6911 2rsSealed55 mm80 mm13 mmSilicon NitridePEEK4150 N3525 N800 C (1472F)

Full ball ceramic bearing

– no cage, so that ceramic balls can be added to the ball bearing to increase the radial load.

– Lower performance in high speed applications and therefore should not be used in applications requiring axial loads.

Full ball ceramic bearing

Ceramic cage full of ceramic bearings

– Ceramic cages and ceramic bearings have the characteristics of good wear resistance, corrosion resistance, high strength, lubrication-free, and maintenance-free. Works well in corrosive, low temperature or high vacuum areas.

– Cage is usually ZrO2

Hybrid ceramic bearings

When most people think of ceramic bearings, they are usually referring to hybrid ceramic bearings. Hybrid bearings are somewhere between fully ceramic and stainless steel bearings. Although they use ceramic balls, these bearings are paired with stainless steel inner and outer rings. Higher speeds can be achieved using this combination than all-ceramic options because the brittle metal rings are less prone to sudden catastrophic failure at high speeds or under load.

Although the design differences are nearly identical, the requirements for hybrid bearings are significantly different from fully ceramic bearings. For example, full ceramic bearings may not require lubrication, while hybrid bearings do. However, although ceramic balls will still wear steel rings, hybrid bearings can cope with edge lubrication better than steel bearings due to the balls’ low coefficient of friction and light weight.

Hybrid ceramic bearings

Lubrication may not be required when using hybrid bearings at very low speeds. However, since these bearings are typically selected for higher speed applications than all-ceramic bearings, proper lubrication is recommended. Precision hybrid bearings with high-speed cages can withstand very high speeds and are therefore used in areas such as machine tool spindles. Corrosion resistance can also be affected when hybrid bearings are chosen instead of fully ceramic bearings. While ceramic balls are highly resistant to corrosion, due to the use of metal rings, even if they are stainless steel, the overall level of corrosion resistance is reduced. The decision to choose ceramic or hybrid bearings depends on cost, application and the severity of the environment in which the bearing will be used.

Stainless steel bearing is a bearing made of stainless steel material. Since stainless steel has good wear resistance, corrosion resistance and other characteristics, stainless steel bearings have the characteristics of long service life, low friction coefficient and high operating accuracy. Stainless steel bearings are generally made of 304 or 316 stainless steel. The difference between the two is that 316 stainless steel contains 2% to 3% molybdenum, and its corrosion resistance is better than that of 304 stainless steel. In addition, stainless steel bearings can also use some special stainless steel materials, such as SUS440C, SUS630, etc.

Stainless-steel-bearings

SUS420 stainless steel bearings.

420 stainless steel is a martensitic stainless steel with certain wear resistance and corrosion resistance and high hardness. Suitable for various bearings, precision machinery, electrical appliances, equipment, instruments, transportation vehicles, household appliances, etc. It is mainly used in environments resistant to atmospheric, water vapor, water and oxidizing acid corrosion, and is widely used in the bearing field.

The carbon content of martensitic stainless steel is higher than that of cr13 steel, so its strength and hardness are higher than cr13. Other properties are similar to cr13, but its weldability is poor, corrosion resistance and toughness are strong, and the rotation speed in micro bearings and bearings is higher, so SUS440 stainless steel bearings are widely used.

SUS630 stainless steel bearings.

630 stainless steel is a martensitic precipitation hardening stainless steel. 630 stainless steel has good attenuation properties and is highly resistant to corrosion fatigue and water droplets. Its corrosion resistance is equivalent to 304 stainless steel and its hardness is better than 304 stainless steel. It is suitable for the food industry. , offshore platforms, paper industry, medical equipment, washing equipment, environmentally friendly cleaning machinery, chemical machinery, etc., are widely used in fields with high pollution prevention requirements.

304 austenitic stainless steel has good corrosion resistance, heat resistance, low temperature strength and mechanical properties. It has good hot processing properties such as stamping and bending, and cannot be hardened by heat treatment. Non-magnetic 304 (processed weakly magnetic) stainless steel has good heat resistance and is widely used in the production of corrosion-resistant and formable equipment and parts. Currently, 304 stainless steel bearings are widely used in food processing machinery, chemical machinery, ship equipment, Medical equipment, washing equipment, environmentally friendly cleaning machinery and other fields.

316 austenitic stainless steel has plasticity, toughness, cold deformation, good welding process performance, and good glossy appearance of cold-rolled products. Due to the addition of Mo (2-3%), its pitting corrosion resistance is particularly excellent.

Ceramic Bearings vs Stainless Steel Bearings: Key Differences

Both stainless steel bearings and full ceramic bearings are corrosion-resistant, but ceramic bearings are corrosion-resistant. They can both handle higher temperatures than chromium steel, but ceramic bearings also win. Stainless steel bearings win due to load and speed ratings.

440 stainless steel bearings have moderate corrosion resistance but are resistant to many stronger chemicals and salt water. 316 stainless steel has higher chemical resistance and can be used offshore. Ceramics have superior corrosion resistance to many chemicals, including concentrated acids and bases, and can be permanently immersed in seawater without corroding. Ceramic bearings have the highest temperature ratings. Silicon nitride can withstand 800°C. Next is 316 stainless steel at 500°C, zirconia at 400°C, and finally 440 stainless steel at 300°C. For cryogenic use, 316 stainless steel wins at -250°C, followed by silicon nitride (-210°C), zirconium oxide (-190°C), and then 440 stainless steel (-70°C).

In terms of load and speed ratings, 440 stainless steel bearings are the clear winner. Fully ceramic zirconia bearings can support approximately 90% of the load and 20% of the speed of a 440 stainless steel bearing. Next the silicon nitride bearing has 75% load/25% speed. The obvious loser here is the much softer 316 stainless steel bearing with 15% load and about 6% speed.

Friction:

Since ceramic balls have no pores, they are rounder, lighter, harder and smoother than steel balls. This reduces friction and energy loss, allowing your equipment to run efficiently (and for longer) with ceramic ball bearings. Because ceramic ball bearings are relatively smooth, they require less lubrication than steel bearings.

Corrosion:

Even if well lubricated, steel balls will corrode over time, while ceramic balls will not corrode. In fact, even ceramic hybrid ball bearings may last up to ten times longer than steel bearings when it comes to corrosion.

Heavy load:

Ceramic balls are much less elastic than steel balls, which is something to keep in mind when considering upgrading your ceramic bearings. Ceramic balls are likely to cause damage (indentation) to bearing raceways if heavy loads are encountered. Over time, dents in the raceway will grow larger and eventually lead to failure.

Electrically insulating and non-magnetic

Ceramic bearings are non-magnetic and non-conductive, so they are often preferred in applications where conductivity is a concern, for example if you have an electric motor, traction motors and other electric motors controlled by a variable frequency drive, the current can cause serious damage to the normal bearings damage. Electrically insulating ceramic balls protect the steel ring from arc penetration. Additionally, fully ceramic bearings are non-magnetic. Therefore, they are often used in medical devices. However, stainless steel bearings are fully conductive and occasionally weakly magnetic.

Accuracy:

In terms of accuracy, the ABEC rating is high enough that the difference between ceramic and steel bearings is minimal. The only difference is that ceramic bearings do not thermally expand as much as steel bearings and therefore do not generate as much heat at high speeds or have as much measurable thermal growth.

Cost:

This is usually the biggest difference between ceramic bearings and steel bearings. Ceramic bearings are on average at least 50% expensive than stainless steel bearings. Therefore, stainless steel bearings are cost-effective than ceramic bearings.

Service life

The density of ceramic balls is lower than that of steel balls, but their hardness is much higher than that of steel balls. They are very wear-resistant: small particles that enter the bearing are simply crushed. They have very low rolling resistance, ensuring that very little heat is released. When it comes to the specific service life, it needs to be based on the use environment of the bearing. If you blurt it out, ceramic bearings generally have a longer service life than stainless steel bearings.

Advantages of hybrid ceramic bearings

Hybrid ceramic bearings perform very well when bearings need to operate under extreme conditions for a limited period of time. Due to the low adhesion between silicon nitride and steel, no micro-welding (sticking) occurs and the resistance to smears is very high, further eliminating the possibility of catastrophic failure.

High power output

When used in electric drives and industrial machine tools, hybrid ceramic bearings provide low friction and high-speed operation. Since the weight of silicon nitride is only 40% of the steel ball, the centrifugal force is lower. Reducing friction and lowering temperature rise can increase operating speed. Additionally, hybrid balls are lighter in weight, allowing for rapid acceleration and deceleration. Because hybrid ceramic bearings have about 30% less thermal expansion than steel, ceramic bearings are less sensitive to thermal differences between races. Ceramic balls also transfer less heat. All this means that cold ceramic bearings have less initial preload. This preload is not significantly affected by temperature increases.

Longer life

Hybrid ceramic bearings generally last longer than other bearing types. One reason is that, unlike all-steel bearings, ceramic balls have natural insulating properties that prevent arcing, which can cause a washboard or groove pattern on the raceway. This damage can produce excessive noise and premature lubrication aging. Hybrid bearings also allow for a wider range of speeds, allowing operators to meet the needs of specific jobs. Because ceramic bearings are less prone to static vibration (a common cause of false Brinell markings), there is much less risk of spalling and premature failure. Ceramic bearings can experience spalling and spalling, but hybrid ceramics generally have a much longer fatigue life than steel.

Environmental friendly

Because hybrid bearings perform well in lifetime lubricated applications and generally do not require oil lubrication, the chance of oil leakage into the environment is eliminated. Low-friction operation also requires less energy consumption. Due to their lubricity (the friction coefficient of hybrid bearings is approximately 20% that of comparable steel balls), hybrid bearings generate less vibration than all-steel bearings, thus reducing noise levels during operation. These advantages are an advantage when used in compressors, mixers, pumps and flow meters.

Low life cycle costs

Compared with all-steel bearings, hybrid bearings have longer service life, lower operating and maintenance costs, higher production quality, simpler operation and installation, and therefore lower life cycle costs. This is especially true when used with electric motors, stepper motors, encoders and pumps.

lubricating

Grease and oil are common lubricants for hybrid bearings, but ceramic bearings are less sensitive to fluctuations in lubrication conditions. For example, compared to steel bearings, ceramic balls can run at 20% higher speeds under the same lubrication conditions. Grease is the recommended lubricant for most ceramic bearing applications, except for applications running at high speeds. Grease is preferred because it remains on the bearings easily than oil and provides better protection against moisture and dirt. The most commonly used grease for ceramic bearings is mineral oil-based lithium grease, which is suitable for precision bearings. For high speed, high temperature and extended service life applications, synthetic lubricants are preferred. Regardless of the type of grease used, the amount of grease should not exceed 30% of the free space in the bearing. In high-speed applications, this amount should be less than 30%.

Ceramic-Bearings-VS-Stainless-Steel-Bearings

Ceramic bearings VS stainless steel bearings, which one?

When evaluating the performance of ceramic and stainless steel bearings, several key factors are of utmost importance, each affecting the functionality of these components:

Friction and Wear:

Ceramic bearings stand out for their low coefficient of friction. This reduced friction essentially reduces wear and extends the life of the bearing. These features not only increase efficiency but also reduce heat generation, especially for high-speed applications.

Heat resistance and thermal performance:

While ceramic bearings are praised for their heat resistance, steel bearings have commendable thermal properties. Steel bearings can dissipate heat effectively, but they may not handle extreme temperatures as adeptly as ceramic bearings.

Carrying capacity:

Steel bearings generally exhibit excellent load-carrying capabilities, especially under heavy-load operation. However, ceramic bearings, while sometimes exhibiting lower load capabilities, can maintain their structural integrity under extreme and variable conditions.

Operating efficiency, speed and vibration:

There are many factors that influence these parameters. Ceramic bearings have less friction, typically perform well at high speeds, and exhibit lower vibrations due to their smooth surface. Stainless steel bearings, while efficient, may not match ceramics in ultra-high-speed settings, but are versatile and reliable in a wide range of applications.

Anti-rust performance:

Even with regular lubrication, steel ball bearings can rust. Ceramic bearings, on the other hand, are completely corrosion-resistant. Therefore, they minimize the possibility of motor downtime and bearing failure. Ceramic hybrid ball bearings are designed to withstand extreme conditions without cracking or chipping.

Minimize friction:

High-grade ceramic balls are generally smoother, rounder, and lighter than steel balls. Motors equipped with ceramic ball bearings can run efficiently as it combines to reduce friction by up to 40%. This way, the machine can also run faster because the light weight of the bearings reduces the load on other related components. In addition, the superior smoothness of ceramic ball surfaces means they require less lubrication than steel bearings.

Current resistance:

Bearings used in electric motors controlled by variable frequency drives tend to have better current resistance. Compared to steel bearings, motors equipped with ceramic bearings can prevent arcing and other conditions.

Long life:

Based on service life, ceramic ball bearings may last ten times longer than steel bearings in the same motor. Compared with steel bearings, ceramic balls are less prone to expansion and vibration. Additionally, the smoother surface of ceramic bearings prevents raceway damage that can occur in steel bearings.

Cost:

Stainless steel bearings are not as expensive as ceramic bearings, but when you consider the superior service of the latter, it becomes a better choice. The higher cost of ceramic bearings can be forgiven due to their durable properties.

When is it worthwhile to invest in ceramic bearings?

High-value applications, such as laboratory equipment, have exact requirements that need to be met every time the application is used. Using the wrong components in such equipment can contaminate the research conditions or cause the study to stop altogether. This is the same as in medical equipment, where the contamination-free and non-magnetic properties of ceramic bearings are critical.

Take magnetic resonance imaging (MRI), an imaging technology primarily associated with hospital MRI scanners. The technology uses strong magnetic fields to generate two- or three-dimensional images of any living object. Standard steel bearings cannot be used in these scanners due to their magnetic properties, so ceramic bearings are the best choice for these high-value applications.

Likewise, as integrated circuit manufacturers strive to make their chips faster, smaller, and cheaper, semiconductor manufacturing equipment companies have become reliant on advanced ceramic components to achieve the required performance. Bearings made from silicon nitride instead of standard aluminum oxide (aluminum oxide) provide electrical insulation and good corrosion resistance. Silicon nitride has a similar resistivity and dielectric constant to aluminum oxide, but due to its microstructure, the material is much stronger. Fully ceramic bearings can accommodate the many challenging conditions present in the semiconductor production stage; from furnace temperatures approaching 1400 °C to the air quality of clean rooms 1. Suddenly, the added cost is clearly justified.

Zirconia or silicon nitride?

If fully ceramic bearings are right for you, which bearing material should you choose given that they can withstand the harshest environments? The two most common types are zirconium oxide (ZrO2) and silicon nitride (Si3N4), both of which have their own advantages and disadvantages.

While ceramic materials are harder than steel, they are also brittle, which means ceramic bearings have lower load and speed ratings. While zirconia has high fracture toughness and can withstand minor impact loads, silicon nitride is brittle and therefore should not withstand impact loads. Silicon nitride is corrosion resistant than zirconia and has a wider temperature range, although it is significantly expensive. Like silicon nitride, zirconia is not affected by water and most chemicals, but it should not be regularly exposed to steam as it will degrade over time.

Silicon nitride is a very hard but also very light material. It has excellent resistance to water, salt water and a wide range of acids and alkalis. It also has a very wide temperature range and is suitable for use in high vacuum applications. The extremely high hardness of silicon nitride also means greater brittleness, so impact or impact loading should be minimized to avoid the risk of cracking. Silicon nitride has been used as a primary material in a variety of aerospace applications. It’s worth noting that NASA’s space shuttles were originally built using steel bearings in the turbine pumps, which was not a good combination when the space shuttle, and especially its engines, experienced tremendous loads and temperatures.

Ceramic bearings made of ZrO (zirconia) are a tough ceramic material with expansion properties very similar to steel, although they are 30% lighter. This is an advantage when considering the fit of the shaft and housing in high temperature applications, as bearing expansion may mean the shaft no longer fits. ZrO2 bearings have higher strength and resistance to fracture at room temperature. They are also extremely waterproof, which means they are often used in marine applications, particularly where equipment is completely submerged, or where traditional steel bearings cannot cope with the load or speed.

Weighing whether a Si3N4 or a ZrO2 bearing is the right choice is a complex decision, but generally speaking, ZrO2 bearings are used in applications due to their extremely high corrosion resistance and tougher properties.

Conclusion

In summary, both ceramic bearings and steel bearings have their own advantages and disadvantages, and the choice between the two depends on the specific application requirements. Ceramic bearings offer excellent speed, low electrical conductivity, corrosion resistance and high temperature resistance. Stainless steel bearings, on the other hand, are generally cheaper, easier to source, have higher load capacities, and are easier to maintain. By considering specific application requirements, one can make an informed decision based on the respective advantages and disadvantages of ceramic and stainless steel bearings. Aubearing, China’s leading bearing manufacturer, provides high-quality ceramic bearings and stainless steel bearings. If you are interested, please send us an inquiry.